MeFoam-S (Universal Silicone Defoamer Compound, Non-Modified PDMS): Lower-Cost Industrial Defoamer for Non-Shelf-Critical Coatings and Adhesives
SEMITECH MeFoam-S is the universal alkyl-silicone defoamer compound — non-modified PDMS + hydrophobic silica nucleator — engineered for industrial coatings, adhesives, and oil-water separation systems where shelf-life persistence matters less than cost-per-kg active. Lower-cost alternative to polyether-modified MeFoam-PE for applications consumed within 1–8 weeks of manufacture. 25 kg HDPE pail, 2–4 week ex-China lead time.
Contents
| Pure PDMS | 0.05–0.5% | ~40% cheaper |
|---|---|---|
| Chemistry | Typical loading | vs MeFoam-PE |
Chemistry & Specifications
Pure non-modified PDMS, 1,000–5,000 cP, hydrophobic silica nucleator; lowest-cost silicone defoamer.
MeFoam-S is the universal alkyl-silicone defoamer compound built on a non-modified polydimethylsiloxane (PDMS) backbone — no polyether modification, no specialty side-chain chemistry. The compound is a blend of medium-viscosity PDMS fluid (typically 350–1,000 cP virgin viscosity) at 80–85%, hydrophobic silica nucleator at 5–8% (treated with HMDS or DDS to render the silica surface hydrophobic), and a small amount of dispersing aid at 0.5–2%. The final compound viscosity at 25°C is 1,000–5,000 cP depending on silica loading — the silica creates a structured suspension that provides both nucleation activity and storage stability against creaming.
Compared to polyether-modified MeFoam-PE counterparts, MeFoam-S has two operational characteristics that determine the application fit: (1) lower cost per kg active — typically 35–45% cheaper than equivalent polyether-modified grades thanks to the simpler chemistry; (2) shorter shelf-life persistence in waterborne formulations — pure PDMS phase-separates from waterborne paint over 4–8 weeks vs the 12+ months of polyether-modified counterparts. The combination makes MeFoam-S the right choice for industrial applications where the formulation is consumed within 1–8 weeks of manufacture (industrial coil coating, factory-applied paint, fast-turnover adhesive lines) and where the cost saving justifies the shorter shelf-life window.
Defoaming Mechanism: PDMS Spreading + Silica-Nucleated Bubble Rupture
Non-modified PDMS provides strong surface-tension differential; spreads aggressively but hydrophobic in waterborne.
MeFoam-S operates by the same fundamental spreading-rupture mechanism as polyether-modified defoamers, but with a more aggressive surface-tension differential (PDMS surface tension 20–22 mN/m vs polyether-PDMS at 22–25 mN/m). The non-modified PDMS spreads more aggressively across foam bubble films, displacing surfactant more effectively, and giving fast initial defoaming kinetics (10–30 seconds in standard 0.5% aqueous SDS test). The drawback is hydrophobic incompatibility with waterborne formulations — without polyether modification, the PDMS phase-separates from the aqueous bulk over time, requiring agitation to redisperse and limiting shelf-life persistence.
- Loading 0.05–0.20% — solvent-borne coatings (alkyd, polyurethane, epoxy)
- Loading 0.10–0.30% — industrial waterborne coatings (factory-applied, ≤8 wk shelf life)
- Loading 0.10–0.50% — adhesive emulsions and binder formulations (fast-turnover)
- Loading 0.05–0.30% — oil-water separation, hydraulic fluid de-aeration
In solvent-borne coatings (alkyd, polyurethane, epoxy systems) MeFoam-S is the standard choice — the solvent matrix already provides the carrier compatibility that polyether modification provides in waterborne, eliminating the rationale for the more expensive polyether-modified grades. In waterborne formulations, MeFoam-S provides cost-effective foam control for industrial-channel coatings where the manufacturing-to-application timeline is short. Avoid for retail-channel waterborne paint with 12+ month shelf life — the phase-separation behaviour will produce surface defects on application after 4–6 months of storage; specify MeFoam-PE Low + High dual-grade pairing for that segment.
Applications & Formulation Guidance
Solvent-borne coatings (largest), industrial waterborne, adhesive emulsions, oil-water separation, hydraulic.
Solvent-borne coatings are the largest single application — alkyd industrial enamels, polyurethane wood finishes, two-pack epoxy industrial floor coatings, and chlorinated rubber marine paints. MeFoam-S at 0.05–0.20% on total formulation provides foam knockdown during high-shear let-down mixing without the cost premium of polyether-modified grades. In solvent-borne systems, the carrier solvent provides the dispersion medium that polyether modification would provide in waterborne — the simpler MeFoam-S chemistry is fully adequate.
Industrial waterborne coatings with short manufacturing-to-application timeline (factory-applied coil coating, OEM industrial primer dosed within 4 weeks) use MeFoam-S at 0.10–0.30% as the cost-rational choice over polyether-modified grades. Adhesive emulsions and waterborne binder formulations for fast-turnover production (PVAc wood adhesive, EVA emulsion for tile adhesive, vinyl-acrylic for coated paper) use MeFoam-S at 0.10–0.50% during emulsion polymerisation and let-down. Oil-water separation systems in petrochemical and food-processing facilities use MeFoam-S at 50–500 ppm to suppress foam in clarification stages. Hydraulic fluid and lubricant de-aeration uses MeFoam-S at 0.005–0.050% (typically pre-formulated by the lubricant blender) to suppress entrained air that would impair pump performance.
Procurement, Storage and Quality Control
CoA per shipment; 25 kg HDPE pail; 12-month sealed shelf life; non-flammable; compatibility testing required.
SEMITECH issues a CoA on every batch with: viscosity at 25°C (Brookfield, target 1,000–5,000 cP), active silicone content (FT-IR or solvent extraction, target ≥92%), hydrophobic silica content (ash analysis, target 5–8%), water content (Karl Fischer, target ≤0.5%), and visual appearance. Standard packing 25 kg HDPE pails for active compound; 200 kg HDPE drums for bulk industrial coatings plants; 50% emulsion form available in 25 kg HDPE jerrycans on request. MOQ 25 kg per grade. Lead time 1–2 weeks ex-Zhejiang to Asia ports, 4–6 weeks to Europe and North America after sea freight.
Storage: stable under ambient conditions; non-flammable; no nitrogen blanket required. Recommended: store sealed below 30°C; the high silica content can settle over time — re-homogenise drums before dosing if stored beyond 6 months. Shelf life 12 months sealed; 6 months for emulsion form. Compatibility testing is mandatory — pure PDMS defoamers are more prone to surface-defect issues (fish-eyes, crawling, gloss reduction) on certain substrates than polyether-modified counterparts. Run a small-scale draw-down test on the actual customer substrate before scaling. REACH and regulatory: REACH-registered for industrial use; FDA 21 CFR 175.300 listed for indirect food-contact in printing-ink and packaging-coating applications; not for direct food-contact (specify MeFoam-FG for food-contact). SDS in EU/GHS format issued with every shipment.
MeFoam-S is the cost-rational universal silicone defoamer — non-modified PDMS chemistry, ~40% cheaper than polyether-modified MeFoam-PE, optimised for solvent-borne coatings and short-shelf-life industrial waterborne applications. Avoid retail-channel waterborne paint (phase-separation in 4–8 wk) — specify MeFoam-PE Low+High pairing for that segment.
MeFoam-S Specification Sheet
SEMITECH stocked grade; CoA per batch.
| Property | Specification | Test Method |
|---|---|---|
| Chemistry | Non-modified PDMS + hydrophobic silica | — |
| Form | 100% active compound | — |
| PDMS virgin viscosity | 350–1,000 cP | Brookfield |
| Active silicone content | ≥92% | Solvent extraction |
| Hydrophobic silica content | 5–8% | Ash analysis |
| Appearance | Translucent off-white to grey viscous liquid | Visual |
| Density (25°C) | 0.96–0.99 g/cm³ | ASTM D1475 |
| Compound viscosity (25°C) | 1,000–5,000 cP | Brookfield |
| Surface tension (1% aq.) | 20 ± 2 mN/m | Du Noüy ring |
| Water content | ≤0.5% | Karl Fischer |
| Flammability | Non-flammable (flash point >300°C) | ASTM D93 |
| Solubility | Soluble in toluene, esters, hydrocarbons; insoluble in water (requires emulsification) | — |
| Packaging | 25 kg / 200 kg HDPE pail or drum | — |
| Shelf life | 12 months sealed below 30°C | — |
FAQ
+When should I choose MeFoam-S over MeFoam-PE for waterborne coatings?
Choose MeFoam-S when: (1) the waterborne coating is consumed within 1–8 weeks of manufacture (factory-applied OEM coatings, industrial coil coating, fast-turnover adhesive lines); (2) cost-per-kg active is the primary driver and the customer accepts shorter shelf-life persistence; (3) the formulation has built-in surfactant stabilisers strong enough to maintain emulsion stability with non-modified PDMS. Choose MeFoam-PE (Low + High pairing) when: (1) retail-channel paint with 12+ month shelf life requirement; (2) shipping and storage temperature cycling stress is high; (3) the customer has experienced phase-separation defects with non-modified silicone defoamers in past formulations.
+Will MeFoam-S cause surface defects on alkyd or polyurethane wood finishes?
Risk is moderate but manageable. Pure PDMS defoamers have a higher incidence of fish-eyes, crawling, and surface gloss reduction than polyether-modified grades, particularly on low-energy substrates (open-pore wood, oil-contaminated metal). Mitigations: (1) lower the loading from 0.20% to 0.10% — most defects are loading-driven and reducing dose by 50% solves 80% of incidents; (2) switch to a higher-viscosity grade variant which spreads less aggressively (4,000–5,000 cP base instead of 1,000–2,000 cP); (3) add a small amount of polyether-modified grade (10–20% of total defoamer mix) to improve substrate-wetting compatibility. Run a draw-down test on the actual customer substrate before scaling — the 5-minute test catches 90% of compatibility issues.
+What is the cost differential vs MeFoam-PE Low-MW for equivalent defoaming performance?
Cost-per-kg active: MeFoam-S Q1 2026 ex-Zhejiang spot CNY 12,000–18,000/MT (USD 1.7–2.5/kg); MeFoam-PE Low-MW CNY 22,000–28,000/MT (USD 3.1–3.9/kg). Cost differential 35–45% favouring MeFoam-S. At typical loading levels (0.10–0.20% on formulation), the absolute cost difference is USD 1.5–3.0 per metric ton of finished coating — significant in industrial-coatings supply contracts where margins are 5–10%, marginal in retail-channel paint supply where the shelf-life premium of MeFoam-PE more than justifies its higher cost. Quote both grades to your customers and let them decide based on their application time scale.