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D5 (Decamethylcyclopentasiloxane, CAS 541-02-6): Cosmetic Volatile Silicone and Specialty Polymer Feedstock
SEMITECH D5 is the fractionated decamethylcyclopentasiloxane — a 10-membered cyclic siloxane used as both a direct cosmetic ingredient (volatile carrier in antiperspirant, foundation, hair-care leave-on products) and as a specialty feedstock for D5-derived silicone fluid. Higher boiling point (210°C) than D4 (175°C) gives different volatility profile in cosmetic formulations. ≥99.5% purity, EU REACH SVHC documentation packet on every shipment.
Contents
| 541-02-6 | ≥99.5% | 210°C |
|---|---|---|
| CAS number | Purity | Boiling point |
Chemistry & Specifications
Ten-membered Si-O ring with 10 methyl groups; clear colourless liquid; bp 210°C; SVHC vPvB classification.
D5 — decamethylcyclopentasiloxane, CAS 541-02-6 — is a cyclic siloxane consisting of a ten-membered Si-O ring with two methyl groups on each silicon atom. Molecular formula C₁₀H₃₀O₅Si₅, molecular weight 370.8 g/mol, density 0.957 g/cm³ at 25°C, refractive index 1.396. SEMITECH supplies D5 as a clear colourless mobile liquid at ≥99.5% purity by GC, with D4 impurity ≤0.2%, D6+ impurity ≤0.3%, water content ≤30 ppm, acidity (as HCl) ≤2 ppm, and APHA colour ≤10. Boiling point 210°C at atmospheric pressure (130°C at 50 mmHg for vacuum distillation), flash point 78°C closed cup.
D5 is produced by the same fractional distillation process used for D4, but separated as the heavier-cyclic fraction. Distillation typically gives 30–35% D5 yield from the DMC mixture, vs 50–60% D4 yield. The higher boiling point of D5 (210°C vs 175°C for D4) is the key functional differentiator in cosmetic applications: D5 evaporates more slowly from skin and hair, providing the smooth dry-feel typical of antiperspirant aerosol carriers and dry-shampoo formulations, vs D4’s faster evaporation that gives the immediate weightless feel of foundation and BB cream vehicles. Cost premium over D4 is typically 5–15% on a per-kg basis at Chinese-origin spot pricing — D5 is the slightly higher-value cyclic in the value chain due to lower yield from fractionation.
Applications: Cosmetic Carrier, Personal Care, Polymer Feedstock
Antiperspirant aerosol, hair-care leave-on, sun-care, foundation/BB cream, dry-feel personal care, polymer feedstock.
Cosmetic and personal-care direct ingredient is the largest single application — D5 is added directly to antiperspirant aerosol formulations (5–25% of formulation), hair-care leave-on products (smoothening serum, anti-frizz spray, dry shampoo at 10–40%), foundation and BB cream (volatile-vehicle carrier at 15–30%), sun-care lotion (water-resistant SPF formulations at 5–20%), and shave gel and aftershave (emollient and dry-feel agent at 3–10%). D5 functions as a volatile carrier — it deposits the active formulation onto skin or hair, then evaporates over 5–30 minutes leaving a non-greasy dry-feel finish.
D5-derived silicone fluid manufacture uses fractionated D5 as feedstock for medium-volatility silicone fluid (5–10 cP grades) where the residual D5 monomer in the finished fluid is the desired functional component. Unlike D4-feedstock production where the goal is to minimise residual cyclics, D5-derived fluid manufacture deliberately retains a controlled fraction (10–30%) of unpolymerised D5 in the final product to provide volatile-carrier behaviour. Specialty silicone gum production for high-modulus elastomer applications uses D5 in conjunction with D4 to control chain-length distribution and polymer flexibility. Optical-clarity silicone for LED encapsulation uses D5 over D4 in some formulations because the higher boiling point reduces volatile loss during high-temperature curing of the encapsulant.
EU REACH SVHC Designation and Personal-Care Compliance
D5 listed on REACH SVHC (vPvB); wash-off cosmetic limits scheduled; leave-on limits under review.
D5 is on the ECHA REACH SVHC candidate list — listed in 2018 alongside D4 under the vPvB criterion. The regulatory timeline for D5 in personal-care products differs from D4: (1) wash-off cosmetic products (shampoo, body wash, conditioner) face a 0.1% D5 limit on a phased timeline ending 2030+; (2) leave-on cosmetic products (antiperspirant aerosol, hair-care leave-on, foundation) are under continued ECHA review with no specific limit announced yet but expected to follow the wash-off timeline plus 2–3 years; (3) industrial silicone products (sealants, lubricants, electronic encapsulation) are exempt from the cosmetic limits but still require REACH downstream-user registration and SVHC notification.
SEMITECH provides the same REACH compliance documentation packet for D5 as for D4: ECHA registrant number reference, SVHC notification template, quantitative D5 declaration (always 99.5–99.9% by GC), full SVHC SDS classification, toxicology dossier reference. Personal-care formulators using D5 as direct cosmetic ingredient should monitor ECHA timelines for their specific product category and engage REACH consultancy for product-specific reformulation pathways if their target market is the EU. Many global personal-care brands have begun reformulating D5-rich products using alternative volatile silicones (PMV — phenyl methicone, dimethicone copolyols, cyclomethicone alternatives) to derisk the EU compliance pathway.
Procurement, Storage and Quality Control
CoA per shipment with cyclic GC breakdown; 200 kg drum / 1 t IBC; 24-month shelf life; flash point 78°C — Class II combustible.
SEMITECH issues a CoA on every batch with: D5 purity (GC, target ≥99.5%), D4 impurity (GC, target ≤0.2%), D6+ impurity (GC, target ≤0.3%), water content (Karl Fischer, target ≤30 ppm), acidity as HCl (potentiometric, target ≤2 ppm), APHA colour (target ≤10), density at 25°C, refractive index, and flash point. Standard packing 200 kg HDPE-lined steel drums; 1 t IBC totes for high-volume cosmetic manufacturers; 25 t ISO-tank for bulk silicone polymer customers. MOQ 200 kg per order. Lead time 2–4 weeks ex-Zhejiang to Asia ports, 4–6 weeks to Europe and North America after sea freight.
Storage: D5 has flash point 78°C — Class II combustible liquid (less stringent than D4’s Class IB flammable). Standard handling: store sealed below 30°C in original packaging; ground transfer equipment as standard practice; no flammable-storage cabinet required (vs D4 which does require it). Shelf life 24 months sealed; the higher boiling point makes D5 less prone to volatile loss on opened storage than D4. Cosmetic-grade certification: D5 supplied for direct cosmetic ingredient use is supplied with additional documentation — heavy metal residue (ICP-MS, target Pb/Sn/As/Hg below cosmetic limits), microbial limits (USP-NF method), and customer-specific compliance letters (China NMPA, Japan PMDA cosmetic registration support, Korea MFDS) on request with 1–2 week documentation lead time. Health and regulatory: REACH SVHC vPvB classification; FDA 21 CFR 175.300 listed for indirect food-contact in adhesive components; mild skin and eye irritant; standard PPE — nitrile gloves, splash goggles. Full REACH SVHC and cosmetic-grade compliance documentation packet on request.
D5 is the higher-boiling fractionated cyclic siloxane — direct cosmetic ingredient (antiperspirant, hair-care, foundation) + specialty silicone polymer feedstock. ≥99.5% purity. Higher boiling point than D4 gives slower-evaporation dry-feel in personal care. EU REACH SVHC vPvB classification — wash-off cosmetic limits scheduled, leave-on limits under review.
D5 Specification Sheet
SEMITECH stocked grade; CoA per batch with cyclic GC distribution.
| Property | Specification | Test Method |
|---|---|---|
| Chemical name | Decamethylcyclopentasiloxane | — |
| CAS number | 541-02-6 | — |
| Molecular formula | C₁₀H₃₀O₅Si₅ | — |
| Molecular weight | 370.8 g/mol | — |
| Purity (D5) | ≥99.5% | Gas chromatography |
| D4 impurity | ≤0.2% | GC |
| D6+ impurity | ≤0.3% | GC |
| Water content | ≤30 ppm | Karl Fischer |
| Acidity (as HCl) | ≤2 ppm | Potentiometric titration |
| APHA colour | ≤10 | ASTM D1209 |
| Density (25°C) | 0.957 g/cm³ | ASTM D1475 |
| Refractive index (25°C) | 1.396 | ASTM D1218 |
| Boiling point | 210°C (atmospheric) | — |
| Flash point | 78°C (closed cup) | ASTM D93 |
| Flammability classification | Class II combustible / EU CLP not classified flammable | — |
| EU REACH | SVHC candidate list (vPvB) — industrial use permitted | — |
| Packaging | 200 kg HDPE-lined steel drum / 1 t IBC / 25 t ISO-tank | — |
| Shelf life | 24 months sealed below 30°C | — |
FAQ
+D4 vs D5 in cosmetic formulation — which one for what application?
D4 (boiling point 175°C, faster evaporation) for: foundation and BB cream (immediate dry-down to powder feel within 2–5 minutes); fast-evaporating mascara and eyeliner; lightweight skincare emulsions where weightless dry-feel matters more than residence time. D5 (boiling point 210°C, slower evaporation) for: antiperspirant aerosol (carrier must persist 30+ seconds during application); hair-care leave-on (smoothening serum needs 5–30 min residence to deliver smoothing effect); shave preparations where the moist phase must hold during shaving. Many cosmetic formulations blend D4 and D5 in different ratios to tune the evaporation profile — typical antiperspirant uses 60% D5 + 40% D4; typical foundation 30% D5 + 70% D4. Cost: D5 carries 5–15% premium over D4 on Chinese-origin spot pricing due to lower fractionation yield.
+How does the D5 EU REACH timeline differ from D4?
D4 leave-on cosmetic limit: 0.1% from 2027; wash-off limit: 0.1% from 2030. D5 limits track 2–3 years behind D4: wash-off limit 0.1% from 2030+; leave-on limit under continued ECHA review with no specific date announced. Industrial use of both D4 and D5 as silicone polymer feedstock remains permitted under REACH downstream-user registrations. The practical implication for cosmetic formulators: D4 reformulation pressure is more immediate; D5 reformulation has more runway. Many global cosmetic brands (L’Oréal, Unilever, P&G, Estée Lauder) are progressively reducing D4 content first while maintaining D5 in formulations through 2030, then phasing D5 in line with the eventual ECHA limit announcement. Engage REACH consultancy specific to your product category and target market for project-specific pathway.
+What is the difference between fractionated D5 and “cosmetic grade” D5 from premium suppliers?
Standard fractionated D5 (SEMITECH stock grade): GC purity 99.5%+, heavy metal residue tested but not certified to cosmetic limits, no microbial-limit testing as standard. Premium cosmetic-grade D5 (e.g., Dow Cyclomethicone or Wacker AK Cyclo): GC purity 99.9%+, heavy metal certified to ICH Q3D PDE limits (Pb ≤5 µg/g, As ≤15 µg/g), microbial limits per USP-NF, full cGMP manufacturing audit chain. Cost differential: premium grade typically 30–50% more than standard grade. SEMITECH offers a “cosmetic-grade” upgrade on D5 with 4-week lead time and 25–35% upcharge for: (1) USP-NF microbial-limit testing per batch; (2) ICH Q3D heavy-metal certification; (3) customer-specific compliance letters (China NMPA, Japan PMDA, Korea MFDS, India CDSCO). Engage SEMITECH technical service for cosmetic-grade upgrade quote and documentation specification.
