HMDS (Hexamethyldisilazane, CAS 999-97-3): The M-Unit Silylation Reagent for Fumed Silica Surface Modification and Silicone Resin Manufacture
SEMITECH HMDS is the workhorse silylation reagent — bis(trimethylsilyl)amine — used to install trimethylsilyl (TMS) groups onto Si-OH surfaces (fumed silica hydrophobisation), Si-OH polymer chain-ends (PDMS endcapping), and analytical-substrate hydroxyl groups (GC derivatisation). Ammonia byproduct on use; flammable Class IB liquid; ≥99% purity, 200 kg drum, 2–4 week ex-China lead time.
Contents
| 999-97-3 | ≥99% | 161.4 |
|---|---|---|
| CAS number | Purity | MW (g/mol) |
Chemistry & Specifications
Bis(trimethylsilyl)amine, (Me₃Si)₂NH; clear colourless liquid; bp 125°C; ammonia byproduct; flammable.
HMDS — hexamethyldisilazane, also written as bis(trimethylsilyl)amine or 1,1,1,3,3,3-hexamethyldisilazane, CAS 999-97-3 — is a silylation reagent with the structure (CH₃)₃Si–NH–Si(CH₃)₃. Molecular formula C₆H₁₉NSi₂, molecular weight 161.4 g/mol, density 0.774 g/cm³ at 20°C, refractive index 1.408, boiling point 125°C at atmospheric pressure, flash point 19°C closed cup. SEMITECH supplies HMDS as a clear colourless mobile liquid at ≥99% purity by GC, with water content ≤500 ppm (HMDS is moisture-sensitive but more tolerant than alkoxysilanes), free trimethylsilanol ≤0.5%, and APHA colour ≤30. The compound has a strong characteristic ammonia odour from trace decomposition; full odour will be released on contact with moisture and acidic surfaces during silylation reactions.
HMDS functions as a “silylation reagent” — its purpose is to install trimethylsilyl (TMS, –Si(CH₃)₃) groups onto reactive hydroxyl, amine, or carboxyl groups on a target substrate, replacing the H of those functional groups with the TMS group. The mechanism: HMDS reacts with substrate-OH (for example, on the surface of fumed silica or at the chain-end of α,ω-dihydroxy-PDMS) to form substrate-O-Si(CH₃)₃ + (CH₃)₃Si-NH₂; the trimethylsilylamine intermediate further reacts with another substrate-OH to form a second substrate-O-Si(CH₃)₃ + ammonia. Net stoichiometry: one mole of HMDS silylates two moles of substrate-OH, releasing one mole of ammonia. The ammonia byproduct must be vented or scrubbed during industrial-scale silylation operations.
Applications: Silica Surface Modification, MQ Resin, GC Derivatisation, Semiconductor
Fumed silica hydrophobisation, MQ resin synthesis, analytical GC derivatisation, semiconductor photolithography adhesion.
Fumed silica hydrophobic surface modification is the largest single application — converting hydrophilic fumed silica (surface Si-OH) to hydrophobic fumed silica (surface Si-O-Si(CH₃)₃) for use as a thickening, anti-sag, and rheology-modifying additive in non-aqueous formulations like silicone sealants, defoamer compounds, polyester moulding compound, and inks. Fumed silica producers dose HMDS at 5–15 wt% on silica weight in a fluidised-bed reactor or stirred-tank silylation reactor, typically at 80–150°C for 1–4 hours, achieving 90–99% conversion of surface silanol to TMS. SEMITECH supplies approximately 8–12% of global HMDS demand for this application.
MQ silicone resin synthesis uses HMDS as the M-unit (mono-functional trimethylsilyl) source paired with TEOS as the Q-unit (tetra-functional silicate) source — in the cohydrolysis-condensation reaction, HMDS provides the chain-terminating TMS groups that control molecular weight and processing characteristics of the finished MQ resin. Typical M:Q ratio in MQ resins is 0.6–1.0 by mole. Analytical GC derivatisation uses HMDS as a silylation reagent to convert polar, non-volatile analyte hydroxyl groups (sugars, alcohols, organic acids, amines) into volatile TMS-derivatised analogues for gas chromatography analysis. Semiconductor photolithography uses HMDS as an adhesion promoter — the silicon wafer surface is exposed to HMDS vapour before photoresist coating to convert surface Si-OH (oxide) to surface Si-O-Si(CH₃)₃, providing the hydrophobic surface needed for uniform photoresist adhesion. PDMS chain-end capping uses HMDS to install TMS groups on α,ω-dihydroxy-PDMS chain ends, converting the OH-terminated polymer into a chain-end-capped methyl-terminated PDMS for applications where moisture-cure reactivity is undesirable.
Reaction Mechanism, Ammonia Byproduct, and Industrial Handling
TMS-N-TMS attacks substrate-OH; releases NH₃; full silylation requires venting/scrubbing.
The silylation reaction proceeds via nucleophilic attack of substrate-OH on the Si-N bond of HMDS, displacing one TMS group as TMS-substrate ester and producing TMS-NH₂ as intermediate. The TMS-NH₂ further reacts with a second substrate-OH, displacing the second TMS group and releasing NH₃ as the final byproduct. Reaction kinetics are favoured by: (1) elevated temperature (80–150°C drops reaction time from hours to minutes); (2) acid catalysis (trace TFA, p-TSA at 0.1–1.0% accelerates the kinetics 5–10×); (3) anhydrous conditions (water competes with substrate-OH and consumes HMDS without productive silylation).
- Fumed silica silylation — 5–15 wt% HMDS on silica, 80–150°C, 1–4 hr in fluidised bed or stirred tank with N₂ purge for NH₃ removal
- MQ resin synthesis — HMDS as M-unit, TEOS as Q-unit, cohydrolysis at 60–120°C with acid catalyst
- GC derivatisation — HMDS at 5–10 mol equivalents on analyte, 60–80°C, 30–60 min in pyridine solvent
- Semiconductor photolithography — HMDS vapour at 100–150°C, 1–2 minute wafer treatment in dedicated HMDS vapour-prime tool
Ammonia management is the dominant industrial-handling consideration — an ammonia scrubber (sulphuric acid solution, citric acid solution) is required for any HMDS use generating >1 kg NH₃ per day. The TMS-OH (trimethylsilanol) byproduct of partial reactions condenses to hexamethyldisiloxane (HMDSO, CAS 107-46-0) which is a useful low-boiling silicone fluid that can be recovered and recycled. Industrial fumed silica silylation plants typically achieve 95%+ HMDS utilisation through closed-loop NH₃ scrubbing and HMDSO recovery.
Procurement, Storage and Quality Control
CoA per shipment; 200 kg drum; 12-month shelf life; flash point 19°C — Class IB flammable, requires segregation.
SEMITECH issues a CoA on every batch with: HMDS purity (GC, target ≥99%), water content (Karl Fischer, target ≤500 ppm), free trimethylsilanol content (GC, target ≤0.5%), APHA colour (target ≤30), density at 20°C, refractive index, and flash point. Standard packing 200 kg HDPE-lined steel drums; 1 t IBC totes for high-volume fumed silica producers and MQ resin manufacturers; 25 kg amber glass bottles for laboratory-scale GC derivatisation customers. MOQ 200 kg per order for industrial use, 1 kg for laboratory samples. Lead time 2–4 weeks ex-Zhejiang to Asia ports, 4–6 weeks to Europe and North America after sea freight (Class IB flammable shipment requires reefer container or expedited DG processing).
Storage: HMDS has flash point 19°C — Class IB flammable liquid (low flash point, vapour ignites at room temperature with ignition source). Storage requirements: dedicated flammable-storage cabinet or warehouse area at 5–25°C with positive ventilation and explosion-proof electrical fittings; ground all transfer equipment; no open flames within 10 metres of transfer operations; spill containment for full drum capacity; HMDS-specific spill kit with neutraliser (5% citric acid solution) on site. Shelf life 12 months sealed under nitrogen blanket below 25°C; opened drums should be re-blanketed and consumed within 90 days. Health and reactivity: HMDS is a flammable, mild skin-and-eye irritant; ammonia byproduct on contact with moisture is acutely irritant to respiratory system; full PPE — chemical-splash goggles, nitrile gloves, lab coat, respirator (P95 minimum); only handle in a well-ventilated fume hood. Spill response: cool with water to prevent ignition (do not contact directly with water at high concentration — exothermic ammonia release possible), absorb on inert media, neutralise residue with 5% citric acid solution, dispose as flammable + ammonia hazardous waste. REACH and regulatory: REACH-registered for industrial use; SDS in EU/GHS format with full flammability and ammonia-byproduct classification.
HMDS is the workhorse silylation reagent — installs trimethylsilyl groups on Si-OH surfaces. Largest application is fumed silica hydrophobisation (5–15 wt% on silica). Class IB flammable (flash point 19°C) requires dedicated DG storage. Ammonia scrubber required for industrial-scale silylation. ≥99% purity, 200 kg drum, 12-month shelf life under N₂.
HMDS Specification Sheet
SEMITECH stocked grade; CoA per batch.
| Property | Specification | Test Method |
|---|---|---|
| Chemical name | Hexamethyldisilazane / Bis(trimethylsilyl)amine | — |
| CAS number | 999-97-3 | — |
| Molecular formula | (CH₃)₃Si-NH-Si(CH₃)₃ / C₆H₁₉NSi₂ | — |
| Molecular weight | 161.4 g/mol | — |
| Purity (HMDS) | ≥99% | Gas chromatography |
| Water content | ≤500 ppm | Karl Fischer |
| Free trimethylsilanol | ≤0.5% | GC |
| APHA colour | ≤30 | ASTM D1209 |
| Density (20°C) | 0.774 g/cm³ | ASTM D1475 |
| Refractive index (20°C) | 1.408 | ASTM D1218 |
| Boiling point | 125°C (atmospheric) | — |
| Flash point | 19°C (closed cup) | ASTM D93 |
| Vapour pressure (20°C) | 1.5 kPa (~11 mmHg) | — |
| Flammability classification | Class IB / EU CLP Flammable Liquid Cat. 2 | — |
| Reactivity | Reacts with water releasing NH₃ + (CH₃)₃SiOH | — |
| Packaging | 200 kg HDPE-lined steel drum / 1 t IBC / 25 kg amber glass for lab | — |
| Shelf life | 12 months sealed below 25°C under N₂ | — |
FAQ
+How much HMDS do I need to fully hydrophobise fumed silica with 200 m²/g surface area?
Theoretical stoichiometry: surface silanol density on fumed silica is approximately 4 OH/nm² (typical), translating to 1.3 mmol Si-OH per gram of 200 m²/g silica. Each HMDS molecule silylates 2 Si-OH groups, so theoretical minimum is 0.67 mmol HMDS = 0.108 g HMDS per gram of silica = 10.8 wt% HMDS on silica. Practical industrial loading is 12–15 wt% to ensure 90%+ silanol conversion (the silylation kinetics slow as remaining silanol density drops, so excess HMDS is needed to push conversion above 90%). For lower-surface-area silica (50–100 m²/g, e.g., precipitated silica), reduce loading to 5–8 wt%. Engineer-scale dosing should be confirmed by carbon-content analysis of the silylated silica (typical target 1.5–2.5% C indicates full silylation).
+Can I substitute HMDSO (hexamethyldisiloxane) for HMDS as a silylation reagent?
No — HMDSO (hexamethyldisiloxane, (CH₃)₃Si-O-Si(CH₃)₃, CAS 107-46-0) is the byproduct of HMDS silylation, not a silylation reagent. HMDSO is a stable, low-boiling silicone fluid with no Si-N bond and no silylation reactivity. Common confusion comes from the similar names. To install TMS groups on a Si-OH surface, you specifically need an Si-N or Si-Cl reagent: HMDS (preferred for industrial silica hydrophobisation), TMSCl (trimethylchlorosilane, more aggressive but releases HCl), or BSA (bis(trimethylsilyl)acetamide, gentler for analytical chemistry). For most silica-modification applications, HMDS is the right choice.
+How do I manage the ammonia byproduct in industrial-scale fumed silica silylation?
NH₃ scrubbing is mandatory for any HMDS use generating >1 kg NH₃ per day. Standard configuration: vent the silylation reactor headspace through a packed-bed scrubber containing 5–10% sulphuric acid solution (or citric acid for less corrosive operation) to absorb NH₃ as (NH₄)₂SO₄ or ammonium citrate. The scrubber liquor is treated as low-pH wastewater for downstream wastewater treatment (typically combined with other plant streams for pH neutralisation before biological treatment). Industrial fumed silica silylation plants achieve 95%+ NH₃ capture efficiency and recover the (NH₄)₂SO₄ as a sellable agricultural fertiliser byproduct. Scale your scrubber capacity for the maximum HMDS feed rate (each kg HMDS releases 0.105 kg NH₃ at full conversion) plus a safety factor of 1.5–2× for upset conditions.
