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T-9 (Stannous Octoate, Tin(II) 2-Ethylhexanoate, CAS 301-10-0): Divalent Tin Catalyst for PU Foam and Skin-Contact Silicone
SEMITECH supplies T-9 at ≥95% active content (Sn ≈28%) — a divalent Sn(II) carboxylate that acts as the gel catalyst in flexible polyurethane foam and as the lower-toxicity tin catalyst for dental, prosthetic, and skin-contact RTV silicones where DBTDL would fail REACH downstream-use review. 5 kg / 25 kg HDPE jerrycans, 2–4 week ex-China lead time.
Contents
| 301-10-0 | ≥95% | ~28% |
|---|---|---|
| CAS number | Active content | Sn content |
Chemistry & Specifications
Divalent tin(II) bis(2-ethylhexanoate); MW 405.1; clear yellow viscous liquid; air- and moisture-sensitive.
T-9 — stannous octoate, also written as tin(II) 2-ethylhexanoate or stannous 2-ethylhexanoate, CAS 301-10-0 — is a divalent tin compound formed from tin(II) oxide and 2-ethylhexanoic acid. Molecular formula C₁₆H₃₀O₄Sn, molecular weight 405.1 g/mol, density 1.25 g/cm³ at 20°C, viscosity 250–400 cP at 25°C. SEMITECH supplies T-9 as a clear yellow viscous liquid at ≥95% active content with tin assay 27.5–28.5% by ICP-OES, water content ≤0.2% by Karl Fischer, and acid value 5–15 mg KOH/g (free 2-ethylhexanoic acid).
The Sn(II) divalent state is what differentiates T-9 from DBTDL and DOTL (both Sn(IV) tetravalent). Divalent tin is more reactive and air-sensitive — T-9 oxidises to Sn(IV) on prolonged air exposure, forming a brown-black tin oxide precipitate that signals catalyst death. Storage under nitrogen blanket is mandatory beyond initial sealed shelf life. The toxicology profile differs meaningfully: Sn(II) species are not subject to the REACH organotin Annex XVII restrictions that apply to dialkyltin(IV) compounds, making T-9 the preferred catalyst for skin-contact and food-contact silicone applications.
Cure Mechanism: PU Foam Gel Catalysis and Silicone Condensation
Catalyses urethane (NCO+OH) formation in flexible PU foam and condensation cure in dental/skin-contact RTV.
In flexible polyurethane foam, T-9 selectively catalyses the urethane (isocyanate + polyol) gel reaction over the urea (isocyanate + water) blowing reaction — the inverse of amine catalysts. A typical flexible slab-stock formulation pairs T-9 at 0.10–0.30 phr with an amine blowing catalyst (DABCO 33LV, A-1) at 0.05–0.15 phr; the amine kicks off CO₂ generation while T-9 builds polymer network strength, the timing balance between the two determines cell structure (open-cell vs partially closed) and density.
- Loading 0.10–0.30 phr — flexible slab-stock and moulded PU foam (mattress, seating, automotive)
- Loading 0.05–0.20 phr — semi-rigid integral-skin moulded foam, microcellular elastomer
- Loading 0.20–0.50% — RTV silicone for dental impression, skin-contact prosthetics
- Loading 0.10–0.40% — neutral-cure RTV-1 for medical-device assembly
In condensation-cure RTV silicone, T-9 catalyses the same silanol-alkoxysilane condensation as DBTDL/DOTL but at substantially lower activity — typical tack-free times are 90–180 minutes at 23°C and 50% RH at 0.30% loading. The slow cure profile is acceptable for dental impression (the operator wants 90+ seconds working time) and prosthetic mould-making (where deep sections need uniform through-cure). Like all tin catalysts, T-9 poisons platinum addition-cure systems; cross-contamination must be eliminated on shared equipment.
Applications & Formulation Guidance
Flexible PU foam (largest), dental and prosthetic silicone, skin-contact RTV, lower-toxicity replacement for DBTDL.
Flexible polyurethane foam is the dominant application, accounting for ~80% of global T-9 demand. Slab-stock continuous foam lines for mattress and furniture cushion use T-9 at 0.15–0.25 phr; moulded automotive seating and headliner foam at 0.20–0.40 phr; integral-skin foam for steering wheels and shoe soles at 0.10–0.20 phr. The catalyst is metered as a 30–50% solution in dioctyl phthalate or another inert plasticiser to improve dispensing accuracy on PU foam machines. Microcellular PU elastomer (footwear midsoles, vibration mounts) uses T-9 at 0.05–0.15% on polyol weight as the gel catalyst.
Dental impression silicone (condensation-cure putty and light-body) uses T-9 at 0.30–0.50% — the lower toxicity profile compared to DBTDL is required for any product entering the oral cavity. Prosthetic and orthotic silicone (skin-contact body-forming RTV, scar treatment sheets) similarly specifies T-9 at 0.20–0.40%. Cosmetic skin-contact silicone (custom face moulds, special-effects make-up) uses T-9 at 0.30–0.60% in low-viscosity RTV formulations. Industrial RTV-1 for medical device assembly uses T-9 at 0.10–0.30% paired with alkoxysilane crosslinker — the longer cure time relative to DBTDL is acceptable in batch assembly where parts cure overnight.
Procurement, Storage and Quality Control
Mandatory nitrogen blanket; CoA per shipment; 5 kg / 25 kg HDPE; 9-month shelf life sealed.
SEMITECH issues a CoA on every batch with: tin assay (ICP-OES, target 27.5–28.5%), active content (titration vs. iodine, target ≥95%), water content (Karl Fischer, target ≤0.2%), acid value (target 5–15 mg KOH/g), viscosity at 25°C, and APHA colour. Standard packing is 5 kg or 25 kg HDPE jerrycans, all sealed under dry nitrogen blanket. MOQ 5 kg for sample qualification, 25 kg for production. Lead time 1–2 weeks to Asia ports, 4–6 weeks to Europe and North America.
T-9 is the most air-sensitive of the tin catalysts — divalent Sn(II) oxidises to inactive Sn(IV) species on prolonged air exposure, forming brown-black precipitate. Mandatory: store sealed under nitrogen blanket below 25°C; re-blanket the headspace after each draw; consume opened drums within 30 days for consistent activity. Shelf life 9 months from manufacture date for sealed packaging (vs 12 months for the more stable Sn(IV) DBTDL/DOTL grades). REACH and regulatory: T-9 is REACH-registered for industrial PU and silicone catalyst use. Stannous (tin II) species are not subject to the dialkyltin(IV) Annex XVII restrictions, making T-9 the preferred organotin for skin- and food-contact applications. Toxicology dossier and SDS issued in EU/GHS format with every shipment.
T-9 is the divalent Sn(II) catalyst — the dominant gel catalyst in flexible PU foam (mattress, seating, automotive) and the lower-toxicity tin catalyst for dental, prosthetic, and skin-contact silicone applications. Mandatory nitrogen-blanket storage; oxidises to inactive Sn(IV) on air exposure. 9-month sealed shelf life. CoA per batch.
T-9 Specification Sheet
SEMITECH stocked grade; CoA per batch.
| Property | Specification | Test Method |
|---|---|---|
| Chemical name | Stannous octoate / Tin(II) 2-ethylhexanoate | — |
| CAS number | 301-10-0 | — |
| Molecular formula | Sn(C₈H₁₅O₂)₂ | — |
| Molecular weight | 405.1 g/mol | — |
| Active content | ≥95% | Iodine titration |
| Tin (Sn) content | 27.5–28.5% | ICP-OES |
| Appearance | Clear pale-yellow viscous liquid | Visual |
| Density (20°C) | 1.24–1.26 g/cm³ | ASTM D1475 |
| Viscosity (25°C) | 250–400 cP | Brookfield |
| Water content | ≤0.2% | Karl Fischer |
| Acid value | 5–15 mg KOH/g | ASTM D974 |
| APHA colour | ≤200 | ASTM D1209 |
| Solubility | Soluble in plasticisers, esters; insoluble in water | — |
| Packaging | 5 kg / 25 kg HDPE under nitrogen | — |
| Shelf life | 9 months sealed below 25°C | — |
FAQ
+Why does my T-9 turn dark brown after a few weeks of use?
Brown-to-black discolouration is the diagnostic signal of Sn(II) → Sn(IV) oxidation: divalent tin in T-9 oxidises on air exposure to inactive tin(IV) oxide species, which precipitate as a fine dark suspension. The catalyst loses 30–60% of its activity once visible discolouration appears. Action: dispose of the oxidised material — partial activity recovery is unreliable. Prevent recurrence by re-blanketing the drum headspace with dry nitrogen after every draw, decanting only the volume needed for immediate use, and consuming opened drums within 30 days. T-9 is not interchangeable with DBTDL or DOTL — those Sn(IV) catalysts do not exhibit this oxidation failure mode.
+How much T-9 do I dose into a flexible polyurethane mattress slab-stock formulation?
A standard 30 kg/m³ density flexible slab uses T-9 at 0.18–0.22 phr (parts per hundred polyol) paired with DABCO 33LV amine blowing catalyst at 0.10–0.14 phr. Higher T-9 (0.25–0.30 phr) gives faster gel and tighter cell structure for higher-density (45 kg/m³) seating foam; lower T-9 (0.12–0.16 phr) extends cream time for moulded foam where flow into complex tool geometry is critical. T-9 is typically pre-diluted to 30–50% in dioctyl phthalate plasticiser for accurate metering on multi-stream PU foam machines.
+Is T-9 acceptable for dental impression silicone under EU MDR?
Yes, T-9 is the standard catalyst for condensation-cure dental impression silicone and is accepted under EU MDR Annex VIII Class IIa device classification when used in compliant formulations. The divalent Sn(II) state of T-9 falls outside the REACH Annex XVII organotin restrictions that target dialkyltin(IV) species (DBTDL, DOTL). Catalyst residue in cured dental impression material is well below the 1 mg Sn/kg threshold flagged in EU draft toxicology reviews. SEMITECH issues a REACH compliance statement and biocompatibility test summary on every dental-grade T-9 shipment; full ISO 10993-5 cytotoxicity and ISO 10993-10 sensitisation testing reports available on request.
